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This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples These equation application methods are used to process 12″ ore samples in a Ball Mill using a standard ball charge Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing …
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GMSG GUIDELINE: DETERMINING THE BOND . Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm.
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The mill power is = 22.5 Watts, calculated by (6). Fi- P nally the product is wet screened to find the size d80. 2.4. Rod Mill Semi Continuous Process The same mill is used for the semi continuous grinding tests which is similar to the Bond test but with the exist- ing mill of known power. After time the mill product is t
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Typical Mill Circuit Represented by the Bond Ball Mill Test. The procedure for the work index test bases the BW i value on the calculation of new fines generated in the test. This means that the fraction of fines in the feed should not influence the test result significantly, if at all.
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Abrasion Index TestBond Work Index Tests Grinding Solutions Ltd · Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability.
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The test work program was carried out on those five ore samples obtained from the copper-porphyry orebodies. Total of 38 Bond work index tests, including duplicates, were done. Standard Bond ball mill test procedure were carried out …
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For P80s finer than 75 μm, the Levin test, a modified Bond ball mill work index test, may be used to predict grinding performance. Signature Plots. No general work index formula governing energy use over a range of conditions, like the Bond equation for intermediate grinding, has yet been found for the fine grinding regime.
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Bond formula for the grinding balls size calculation October 19, 2017 · Archive · 0 . The enterprises consumers grinding media have a question about right choise the grinding ball size (diameter) for the mill in order to achieve the required grinding quality.
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The Bond work index is not solely a material constant but is influenced by the grinding conditions. For example, the finer the grind size desired, the higher is the kWh/t required to grind to that size. Magdalinovic [38] measured the Bond work index of three ore types using different test screen sizes. He produced a correlation between the mass of test screen undersize per …
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The work index covering grinding in tumbling mills of coarse sizes is labelled M. ia. The work index covering grinding of fine particles is labelled M. ib (Morrell, 2008). M. ia. values are provided as a standard output from a SMC Test ® (Morrell, 2004. a) whilst M. ib. values can be determined using the data generated by a conventional Bond ...
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The Bond work index (BWI) is a well-known method used when selecting comminution equipment, to evaluate the grinding efficiency and to calculate the required grinding power. Although considered an industry standard, Bond did not fully define that procedure, and therefore significant discrepancies in test results can sometimes be obtained due to some …
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grinding cycles. The Bond Work Index is calculated using the formula: 𝑖=1,1 44,5 𝑃𝑐 0,23𝐺,82(10 √𝑃80 −10 √𝐹80) (1) where W i – Bond work index (kWh/t) P c – test sieve mesh size (µm) G – weight of the test sieve fresh undersize per mill revolution (g/rev) F 80 – sieve mesh size passing 80% of the feed before ...
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The Bond Work Index is a factor that measures the energy consumed in size reduction operation of the ore. The Bond's Work Index equation is: W=WI* (10/√P80 -10/√F80) where W= the energy input (Work input) per ton, kwh/metric ton WI= Work Index= specific energy per ton, kwh/metric ton (characterizes the ore)
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Testwork: Bond Ball Mill Work Index. The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index . The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion.
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Bond Work Index FormulaEquation The basic work index equation is: W = 10 Wi/√P – 10 Wi/√F(1) where W is the work input required in kilowatt hours per short ton to grind from 80% passing F microns to 80% passing P microns, and Wi is the work index, or the grinding resistance parameter It represents the ene Size Distribution and Exposure RatioEquations For …
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a part of PREP project (Primary resource efficiency by enhanced prediction). ... Figure 11: Correlation between Measured Bond work index and calculated bond work index using Hardgrove grindability ... Table 23: Bond ball mill work Index (sample ID 4, 8, 11, 14, ...
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To calculate your company's labor productivity, you would divide 80,000 by 1,500, which equals 53. This means that your company generates $53 per hour of work. You could also look at labor productivity in terms of individual employee contribution. In this case, instead of using hours as the input, you would use number of employees.
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The working bond percent indicates the amount of clay that actually is producing bond strength in the sand mix. Working bond (or effective clay) is derived by relating green compression to compactability using a prepared graph, slide rule or the calculation (15.29 x GCS) / (132.1 - COMP). Higher working bond indicates more efficient use of the ...
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Using the Bond work index to measure operating ... R.P., Tavaras, L.M., and Middlemiss, S., 1997, "Establishing the energy efficiency of a ball mill," in Comminution Practices, S ... Rowland, C.A., 1973, "Comparison of work indices calculated from operating data with those from laboratory test data," Proceedings Tenth ...
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Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm. W Total = 2.32 + 4.77 = 7.09 very large size (FkWh/t of . 9.70 ...
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WiRM Bond Rod Mill Test Work Index (kWh/t) WiSTD Standard Circuit Bond Work Index ... 3.KEYWORDS Work Index, Work Index Efficiency, Bond Work Index testing 4.INTRODUCTION AND BACKGROUND The Bond method allows for quantification and com-parison of relative energy efficiencies of ... 7.2.1 Generic Circuit Calculation 3,150 W ...
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A study of simulating the calculation method of the . A new method of simulatingthe calculation of the Bond rod-mill work index by using thegrindingkinetic test data of the feed is proposed. 1.INTRODUCTION Bondwork indices are widely used to select and size the crushing and grindingequip- ment, to estimate the efficiency of the crushing and grinding process, and …
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mill was measured using a purpose built power meter to facilitate the calculation of specific grinding energy. Results Table I shows the Bond ball mill work index obtained for the ore samples as well as the iron and silica content in concentrate and tail after LIMS. The concentrate weight recovery was in the order of 50–60%. Furthermore it may be
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The mill grinding efficiency can also be calculated by taking the ratio of the mill grinding rate over the material's grindability as measured in the lab. ... 350 for wet overflow mills, etc. WI Bond test Work Index, kWh/short ton. SG Ore specific gravity. Cs Mill speed in percent of critical. ID Mill inside (liners, working) diameter, ...
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