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The work index (Wi) is calculated in a laboratory-scale ball mill with Bond equation. The Bond work index has been widely used in designing full-scale mills but the Bond test is rather complex, lengthy susceptible to procedural errors and this is why attempts have been made to abbreviate and simplify Bond test procedure (Weiss, 1985).
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The mill power is = 22.5 Watts, calculated by (6). Fi- P nally the product is wet screened to find the size d80. 2.4. Rod Mill Semi Continuous Process The same mill is used for the semi continuous grinding tests which is similar to the Bond test but with the exist- ing mill of known power. After time the mill product is t
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Lastly, substituting all the values in equation 1 the Bond work index of the ore was determined to have a value of 41.38 kWh/tone. The Bond work index, in addition to it as being the measure of the material's hardness or resistance to crushing and …
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On the Assessment of Ore Grindability and Bond Work Index for Mill Control In this study some drawbacks of using Bond grindability as a measure of grindability characteristics for mill control have been discussed. After reviewing the merits of alternative methods of determining the Bond grindability published in the literature, a new ...
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The FC Bond Work Index Test Ball Mill was designed by F. C. Bond for use in determining the Bond Index, a measure of grindability and power required for grinding applications. The FC Bond Mills are used in laboratories throughout the world. A copy of Fred C. Bond's Method of Crushing and Grinding for determination of the Bond Index is included with each mill.
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Where, WioACTis the Actual Operating Bond Work Index (kWh/t), W is the specific energy input (kWh/t), P80 is the 80% passing size of product (µm), and F80 is the 80% passing size of circuit feed (µm). 2. Calculate the Standard Circuit Bond Work Index (WiSTD) for the material being processed (equation 3). Wtotal
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The Bond ball mill work index is one of the most commonly used grindability tests in mining, and is often referred to as the Bond work index. The test is a 'locked-cycle' test where ground product is removed from test cycles and replaced by fresh feed. The test much achieve a steady-state before completion.
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Bond Standard Circuit Work Index: Assume the rod mill Work Index of 9.5 applies from the actual rod mill feed sizeof 19,300 mµ (although some of this work might ideally be done by crushers to achieve a rod mill F80 of 16,000 m) to a rod µ mill (circuit) product size of 1,000 µm. W Total = 2.32 + 4.77 = 7.09 very large size (FkWh/t of . 9.70 ...
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Grinding The grinding charge of an 8"x10" ball mill Figure II.A. Process Flowchart for Bond Work consists of steel balls with varying diameters and Index Test catching pan was cleaned. Estimated total surface area of the 191 steel balls weighing 20 •Sample Preparation 125 grams is …
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The Bond rod mill work index is not as common as the Bond ball mill work index, and there are two different variations on the mill apparatus.The SAGMILLING models expect a mill with a "wave liner", and is not compatible with mills using "smooth liners".
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Kaolin, Sulphides and Bond Work Index Tests. It's been a busy summer in GSL's new facility. We have been making full use of our extra lab space and all of our equipment in numerous experimental projects, including two large kaolin refining projects and a sulphide regrind optimisation study.
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submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the material to a P 80 of 1.7 mm is used to predict AG/SAG specific energy using quation 4. Correction E factors for feed size and pebble ing are applied to the AG/SAG specific energy, as well as specific crush
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The work index obtained following the standard Bond grindability test described above predicts the energy requirement for a 2.44 meter (8ft.) inside liners diameter, prototype ball mill under the following conditions: 1. Wet closed circuit grinding. 2. Energy predicted is …
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SMC Data Processing. The results from conducting the SMC Test® are used to determine the drop-weight index (DWi) which is a measure of the strength of the rock as well as the comminution indices Mia, Mih and Mic. In conjunction with the Bond ball mill work index they can be used to accurately predict the overall specific energy requirements of ...
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The work index laboratory measurement can be made with a variety of equipment. The most common is the Bond ball mill work index: Figure 2: Ball mill for determining Bond ball mill work index 1 For the purists, there were two models in existence at the time: the Von Rittinger and Kick models. Neither of
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Bond work index value of these components mixtures is greater than the Bond work in-dex of harder components, clinker. Oner (2000) have conducted a research of clinker and blast furnace slag mixture Bond Work Index in different mass propor-tions. He found out that these values are always lower than the Bond Index obtained
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Alternative Approaches for Determination of Bond Work Index on ... close to the work index values, as in brittleness tests relatively large grains are ... These studies were carried out in a standard ball mill 300 mm X 300 mm size. ... grove index experiments were carried out using ASTM D409 – type bearing mill. Get Price.
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The grinding energy per unit weight E in kWh/kg was calculated by noting the wattage of the hammer mill, time of grinding and the feed rate. Based on the particle sizes (initial and final) and the energy in kWh required to grind a unit weight of material, the Bonds work index (Wi) and Kicks constant (Kk) were calculated as; E KK ln D1 =D2 7 6
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work index covering grinding of fine particles is labelled M. ib (Morrell, 2008). M. ia. values are provided as a standard output from a SMC Test ® (Morrell, 2004. a) whilst M. ib. values can be determined using the data generated by a conventional Bond ball mill work index test (M. ib. is NOT the Bond ball work index). M. ic. and M. ih ...
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bond s rod mill for work index Bond Rod Index Mill 12 x 24 consisting of a one 1 piece cast shell complete with integral wave 1 Hp 360220 volt motorgear reducer drive support frame which allows the mill to tilt 5 degrees during operation and 45 degrees for discharge manual operation receiving pan rod charge and control panel complete with ...
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standard Bond crushing, and rod mill work indices, abrasion indices and by Dawson for Bond Ball Mill Work Index tests using crushed feed, and Standard Autogenous Grinding Design (SAGDesign) Tests, patented by Outokumpu. (See reference 8 below). The comparison of these results gives context to how the various measurements relate to each
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Bond Work Index (BWI) & Hardgrove Grindability Index (HGI) tests for biomass & coal. BWI can predict the potential for mill choking of biomass in a tube and ball mill. HGI is a poor method of predicting grindability of biomass in vertical spindle mills.
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The Titan Bond Work Index Rod Mill is one-piece cast construction with integral wave liners of a form described by Bond. This mill is used to perform the necessary metallurgical testing to determine the grinding characteristics of ores and power requirements for …
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A Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test feed.
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Bond rod mill work index equipment amp apparatus review. 31032016 the specification for the apparatus to determining a bond rod mill work index is first described in bond amp maxton 1943. it states that the apparatus is a tumbling rod mill to be operated in a locked cycle test at a fixed circulating load.
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The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill. The simplified test method described in this paper, which is used at Anaconda Research Center to approximate the work index, is an alternative procedure to ...
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determination of the work index for ball and rod mills in 1952 and modified it in 1961. The standard Bond ball mill grindability test is a closed circuit dry grinding test with a 250% circulating load. The standard procedural outline of the test is stated in (Bond) 1961. The work index for a ball mill, Wi, is then calculated from the following ...
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the different faces of quarry, Bond work index of limestone Face4A results less than 20kwh/t, remaining 6 samples are marked as hard - rock because of high energy consumption and low grindability rate. Index Terms — Ball mill, Bond Work Index, Comminution, Grindability, Liberation, Limestone, Ultra-fine particles ...
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The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the material ...
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